From Just-in-Time to Just-in-Case: Building Resilient Supply Chains
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    From Just-in-Time to Just-in-Case: Building Resilient Supply Chains

    28 April 2026·Matteo De Giovanni and Lorenzo Carnemolla

    Suez Canal, 2021. When a single container ship blocked one of the most trafficked routes in the world, global trade stood still. For six days, hundreds of vessels queued in silence at both ends of the canal: a steel procession of goods, raw materials, and expectations frozen in time. The image of that colossal ship stranded across the passage became a symbol of modern vulnerability: a single point of failure capable of halting the rhythm of the global economy. Within few days the world witnessed how recklessly interconnected modern supply chains had become. Along with the pandemic and international conflicts, this episode exposed the threats hiding behind decades of optimization focused on cost reduction and efficiency above all else. Today, as companies face an era defined by geopolitical uncertainty, the urge to shift our focus is growing disruptively: can efficiency and resilience truly coexist, or must one give way to the other?

    From just-in-time to just-in-case

    Nowadays, a growing number of companies have begun to redesign their supply chains. The just-in-time philosophy that has defined global production in the past decade is being rebalanced by a just-in-case approach. Traditionally, the former methodology aimed to avoid any form of waste:

    • resources used to arrive exactly when they were needed
    • inventories were kept at the bare minimum levels
    • each process was designed to be as fast and cost-effective as possible

    Pioneered by Toyota in the 70s and later embraced across industries, it became representative of efficiency and precision. However, the just-in-time mindset exposes industries to fatal risks: when even a minor disruption occurs, the absence of buffers could paralyze entire production networks. In response, modern firms redefined their cultural identity, embracing resilience, and the just-in-case approach, as a true source of competitive advantage.

    Relocation strategies and resilience

    To pursue this goal, firms are adopting several relocation strategies such as regionalization, nearshoring, and friendshoring. Each of these approaches aims at reducing exposure to geopolitical disruptions by bringing production and sourcing closer to end markets or to trusted partners.

    Sector examples

    The automotive sector was among the first to react. After the 2020 semiconductor crisis that halted assembly lines worldwide, firms like Toyota and Volkswagen diversified their supplier base and increased chip inventories to prevent similar shutdowns.

    In pharmaceuticals, Pfizer and Moderna have invested heavily in regional production hubs and flexible manufacturing capabilities to ensure continuity in vaccine and drug supply. Likewise, in the electronics industry, Apple has accelerated the well-known China-plus-one strategy, which consists in relocating part of its production to India and Vietnam to reduce dependency on a single player.

    Digital transformation and smarter supply chains

    Looking ahead, the most resilient supply chains will not simply be stronger, they will be smarter. Progress, in fact, lies in digital transformation, where data, artificial intelligence, and automation redefine how companies anticipate and respond to disruptions. Emerging technologies such as predictive analytics and AI are allowing firms to model complex scenarios, forecast risks, and optimize responses in advance. By integrating end-to-end visibility platforms from providers like IBM, SAP, or Maersk, organizations are redefining their networks by making them capable of sensing threats, learning from data, and self-adjusting before a crisis unfolds.

    Conclusion

    In conclusion, the events of the recent past have shown that uncertainty is no longer an exception, but the rule: as widely stressed by Reinhart et al., believing that “this time is different” is perhaps the most dangerous illusion in economics. Crises, indeed, may vary in nature and causes, but their effects on the real economy follow a common pattern: disruption, adaptation, reinvention. Therefore, succeeding firms will be those capable of building supply chains able to absorb shocks and react without losing their integrity.

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